Ten to twenty-five kilos needs a different kind of engineering than a 500 g pouch.
At bulk fill weights the failure modes change. The pouch no longer rounds out politely — the base splits, the handle tears, and a stack of full bags shifts on the pallet. The base gusset, the handle and the seal pattern all have to be sized against the load, not the pack.
We test bulk builds under static load rather than trusting the drawing: handles held at full fill weight, base seams under sustained pressure, and a pallet-stack check for stability.
| Common sizes | 10 kg – 25 kg (22 lb – 55 lb) |
| Typical structures | PET/VMPET/PE, PET/AL/PE, PP woven laminated |
| Handling | Die-cut, patch handle, or no handle |
| Gravure up to 9 colours; digital for short runs | |
| MOQ | 500 pcs (digital print) / 20,000 pcs (gravure) |
| Lead time | 15–25 days after artwork approval |
By sizing the base gusset to the fill weight and testing the seam under sustained load, rather than reusing a stock die because it is close enough.
Yes — that is a common bulk build, with a reinforced handle, a stable base, and a wide pour spout matched to the retailer refill hardware.
We supply dimensions that stack without overhang, and check the stack holds under load before release.
Send your size, material and quantity — we reply within one business day.
Other formats: Stand Up Pouches · Flat Bottom Bags · Side Gusset Bags · Quad Seal Bags · Spout Pouches · Retort Pouches · Window Bags · Kraft Paper Bags · Mono-Material · Compostable · Green & Recyclable · High Barrier · Resealable Zipper · Treat Packaging · Sample Packs · Custom Printing
