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Mono-Material

Mono-Material Pouches

One material family, one recycling stream — without giving up kibble protection.

Conventional pet food laminates bond PET, aluminium and PE together, which gives excellent barrier and makes the pack unrecyclable, because the layers cannot be separated. A mono-material pouch uses a single polymer family so the whole pack can go into one stream.

The hard part is barrier. Strip out the aluminium and the PET and oxygen transmission climbs, so the film stack has to earn it back. We test stacks by oxygen transmission and run accelerated shelf-life trials before recommending one.

What we offer

  • Mono-PE and mono-PP structures with PP or PE-based closures
  • Barrier verified by oxygen transmission and shelf-life testing
  • Available on stand-up, flat-bottom and quad seal formats
  • Compatible with store drop-off labelling programmes

Sizing & material guidance

Material familiesMono-PE, mono-PP
Barrier targetBelow 0.5 cc/m²/day OTR on high-barrier builds
ClosuresPE or PP zippers, valves and fitments in the same family
PrintGravure up to 9 colours; digital for short runs
MOQ3,000 pcs (digital) / 10,000 pcs (gravure)
Lead time15–25 days after artwork approval

Mono-material structures 10

Frequently asked

Q: Is a mono-material pouch automatically recyclable?

No. Being mono-material is a prerequisite, not a certification. Whether a pack is accepted depends on the local stream, the pack size and the labelling programme. Ask us for the current documentation on the specific structure.

Q: How much barrier do I lose?

It depends on the stack. Our high-barrier mono-PE builds hold under 0.5 cc/m²/day, which suits dry kibble. For very high-fat or long-life products, foil may still be the honest answer.

Q: Do I need special filling equipment?

Usually not — mono-PE runs on the same form-fill-seal equipment with adjusted seal temperature and pressure. We supply the recommended settings.

Need a quote for mono-material pouches?

Send your size, material and quantity — we reply within one business day.

Get Best Price

Other formats: Stand Up Pouches · Flat Bottom Bags · Side Gusset Bags · Quad Seal Bags · Spout Pouches · Retort Pouches · Window Bags · Kraft Paper Bags · Compostable · Green & Recyclable · High Barrier · Resealable Zipper · Treat Packaging · Bulk Bags · Sample Packs · Custom Printing

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